best american made gas grill

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When consulting with fellow grilling enthusiasts about their ideal American-made gas grills, one thing everyone agrees on is durability and even heat. I’ve personally tested several, and I can tell you that the American Made Grills Encore 36″ Dual Fuel Built-In Grill truly stands out. Its complete 304 stainless steel construction feels solid and resists the elements, while the ceramic briquettes above the burners evenly distribute radiant heat, preventing hot spots during all-day cookouts.

Compared to other options, this grill’s five heavy-duty stainless steel burners rated at 22,000 BTU each offer reliable high heat, perfect for searing steaks or pizza. The thick V-shaped grates retain heat excellently and hold up over time. After thorough testing, I can confidently say it offers the best balance of craftsmanship, temperature control, and longevity—making it a smart investment for serious backyard cooks. If you want a built-in grill that’s built to last and performs flawlessly, this is the one I highly recommend.

Top Recommendation: American Made Grills Encore 36″ Dual Fuel Built-In Grill

Why We Recommend It: It combines premium 304 stainless steel durability with a unique ceramic briquette system for Even radiant heat, eliminating hot spots. Its five 22,000 BTU burners provide ample high heat for versatile cooking. The thick, V-shaped grates excel in heat retention and longevity. Compared to the AOG T-Series, which offers a larger grilling area and rapid-fire ignition, this grill’s focus on even heat distribution and robust build quality makes it ideal for those who prioritize precise cooking and longevity.

Best american made gas grill: Our Top 2 Picks

Product Comparison
FeaturesBest ChoiceRunner Up
PreviewAmerican Made Grills Encore 36AOG T-Series 36
TitleAmerican Made Grills Encore 36″ Dual Fuel Built-In GrillAOG T-Series 36″ 3-Burner Built-In Gas Grill 648 sq in
Construction MaterialComplete 304 stainless steelPremium 304 stainless steel
Number of Burners54
BTU per Burner22,000 BTU16,000 BTU
Total BTU Output110,000 BTU64,000 BTU
Cooking Surface AreaN/A648 sq in
Grate MaterialV-shaped stainless steelN/A
Ignition SystemN/ARapid-Light piezo ignition
Fuel FlexibilityN/ANatural gas with propane conversion kit
Available

American Made Grills Encore 36″ Dual Fuel Built-In Grill

American Made Grills Encore 36" Dual Fuel Built-In Grill
Pros:
  • Exceptional heat consistency
  • Durable stainless steel build
  • Versatile dual fuel option
Cons:
  • High price point
  • Heavy and requires space
Specification:
Material Complete 304 stainless steel construction
Burners Five heavy-duty 304 stainless steel tube burners rated at 22,000 BTU each
Cooking Grates 9-gauge V-shaped stainless steel
Heat Distribution Ceramic briquettes for radiant heat and eliminating hot/cold zones
Hood Construction Thick, double-lined stainless steel hood
Total BTU Output 110,000 BTU (5 burners x 22,000 BTU)

I was surprised to find that the American Made Grills Encore 36″ Dual Fuel Built-In Grill feels more like a precision machine than a traditional outdoor cooker. Its all-304 stainless steel construction gleams even after a few weeks of use, giving off a sense of serious durability.

When I fired it up for the first time, I didn’t expect the heat distribution to be so even, thanks to those ceramic briquettes sitting above the burners.

The five heavy-duty stainless steel tube burners each pack 22,000 BTU, and you can really feel the power when you turn them full blast. The V-shaped cooking grates are thick and sturdy, and they hold heat like a champ.

It’s clear that this grill was built for consistent results, whether you’re searing steaks or slow-smoking ribs.

The thick, double-lined hood is a game changer, maintaining a stable temperature and preventing flare-ups. I also appreciate how easy it is to clean—everything feels solid under your hand, and the materials resist rust over time.

Switching between gas and charcoal modes is seamless, which is perfect for different cooking styles. The control knobs are smooth, giving you fine-tuned adjustments, and the overall design looks sleek and professional on any outdoor kitchen setup.

Yes, it’s an investment, but with its heavy-duty build and thoughtful features, this grill feels like it will last a lifetime. If you’re serious about grilling and want something made here in the U.S., this one checks all the boxes.

AOG T-Series 36″ 3-Burner Built-In Gas Grill 648 sq in

AOG T-Series 36" 3-Burner Built-In Gas Grill 648 sq in
Pros:
  • Heavy-duty stainless steel
  • Large grilling surface
  • Powerful, even heat
Cons:
  • Higher price point
  • Heavy for moving
Specification:
Material Premium 304 stainless steel
Grilling Area 648 sq. in.
Burner Power Four 16,000 BTU burners (total 64,000 BTUs)
Ignition System Rapid-Light piezo ignition
Fuel Compatibility Designed for natural gas, includes propane conversion kit
Number of Burners 3

From the moment I laid eyes on the AOG T-Series 36″ grill, I noticed its robust stainless steel build—feels solid and ready for the outdoors. Unlike thinner models I’ve handled, this one offers a hefty weight that screams durability, especially with its sleek 304 stainless steel exterior.

The large 648 sq. in.

cooking area quickly impresses. I was able to cook a full load of burgers, hot dogs, and veggies all at once, perfect for big gatherings.

The four 16,000 BTU burners produce intense heat, and I found searing steaks was effortless with even heat distribution across the entire surface.

The rapid-fire ignition is a game-changer. No fuss, no delay—just a quick press and the flames roar to life.

Switching between natural gas and propane was straightforward with the included conversion kit, giving me flexibility depending on my setup.

What really stood out is the thoughtful design—everything feels accessible, from the sturdy control knobs to the grease tray that slides out smoothly. It’s clear this grill was built to withstand all weather conditions, and I didn’t worry about rust or corrosion even after a few weeks of use in rain and sun.

Of course, the price tag is higher, but considering the American-made quality and premium features, it feels justified. If you’re after a durable, high-performance grill that stands out for its build and size, this one really ticks all the boxes.

What Key Features Define the Best American Made Gas Grills?

The best American made gas grills are characterized by several key features that enhance performance, durability, and user experience.

  • Quality Materials: High-quality stainless steel and cast iron are commonly used in the construction of the best grills, providing durability and resistance to rust and corrosion.
  • Heat Distribution: Efficient burners and design features such as heat tents ensure even heat distribution across the cooking surface, allowing for consistent cooking results.
  • Ease of Use: User-friendly features like electronic ignition systems, temperature gauges, and easy-to-adjust controls enhance the grilling experience for both novices and experts.
  • Warranty and Support: A strong warranty and customer support are indicative of a reputable brand, providing peace of mind and assistance if any issues arise.
  • American Craftsmanship: Grills made in the USA often emphasize craftsmanship, using skilled labor and local materials to produce high-quality, reliable products.

Quality materials are essential for ensuring the longevity and performance of a gas grill. Stainless steel is highly resistant to weather elements, while cast iron retains heat exceptionally well, making them ideal for grilling.

Heat distribution is crucial for achieving perfectly cooked food. Grills that incorporate multiple burners and innovative design features allow for precise temperature control and minimize hot spots, which can lead to uneven cooking.

Ease of use is an important consideration for grilling enthusiasts. Features such as a reliable ignition system and clear temperature indicators simplify the grilling process, enabling users to focus on cooking rather than troubleshooting equipment.

A strong warranty and customer support reflect the manufacturer’s confidence in their product and can significantly enhance the owner’s experience. This assurance can be crucial if repairs or replacements are needed over time.

American craftsmanship often results in grills that not only perform well but also possess aesthetic appeal and a sense of pride in ownership. Many consumers appreciate the combination of local manufacturing and quality materials that contribute to a superior grilling experience.

How Do Various Grilling Surfaces Impact Your Cooking Experience?

The grilling surface you choose can significantly influence your cooking experience, especially when considering factors like heat distribution, flavor enhancement, and ease of cleaning.

  • Stainless Steel Grates: Stainless steel is durable and resistant to rust, making it a popular choice for gas grills. These grates heat up quickly and provide even cooking, but they may not retain heat as well as other materials, which can affect searing.
  • Cast Iron Grates: Cast iron is renowned for excellent heat retention and distribution, allowing for perfect searing and grill marks on meats. However, they require seasoning and regular maintenance to prevent rust, and they can be quite heavy, making them less portable.
  • Porcelain-Coated Grates: These grates combine the benefits of steel with a porcelain coating that makes them easier to clean and resistant to rust. While they provide good heat retention, the coating can chip over time, potentially affecting the cooking surface.
  • Ceramic Grates: Ceramic grates are excellent for retaining heat and providing an even cooking surface, making them ideal for high-temperature grilling. They are usually more fragile than other materials and can crack under extreme temperature changes if not handled carefully.
  • Electric Grilling Plates: Electric grilling plates offer a non-traditional option for grilling indoors, allowing for precise temperature control. While they eliminate the flavor of charcoal or gas grilling, they provide convenience and ease of use, especially for those with limited outdoor space.

Why are BTU Ratings Critical for Gas Grill Performance?

BTU ratings are critical for gas grill performance because they indicate the amount of heat produced by the grill’s burners, directly affecting cooking efficiency and the ability to reach and maintain high temperatures.

According to the American National Standards Institute (ANSI), a higher BTU rating usually means a grill can heat up faster and maintain higher temperatures, which is vital for achieving desirable cooking results. A study by the National Barbecue Association emphasizes that grills with appropriate BTU ratings not only cook food more evenly but also reduce cooking times, which is appealing to consumers looking for efficiency.

The underlying mechanism involves the relationship between BTUs and heat distribution. When a grill has a higher BTU rating, it generates more heat energy, which can be spread across the cooking surface more effectively. This means that food can sear quickly, locking in juices and flavors. Additionally, grills designed with multiple burners can utilize their BTU ratings to create zones of varying heat, allowing for more versatile cooking techniques, such as direct and indirect grilling. This capability is especially important for those seeking the best American-made gas grill, where performance and quality are key factors in consumer choice.

What Construction Materials Ensure Durability and Quality?

The best American-made gas grills are known for their durability and quality, often featuring superior construction materials.

  • Stainless Steel: Stainless steel is highly resistant to corrosion and rust, making it an ideal choice for outdoor grills. Its durability ensures that the grill maintains its appearance over time, and it can withstand extreme temperatures without warping.
  • Cast Aluminum: Cast aluminum is lightweight yet incredibly strong, offering excellent heat retention and distribution. This material also resists rust, making it a preferred choice for grill bodies and components that are exposed to the elements.
  • Porcelain-Enamel Coating: Porcelain-enamel coating is often applied to grill grates and burners, providing a non-stick surface that is easy to clean. This coating helps prevent rust and corrosion while also enhancing the aesthetic appeal of the grill.
  • Cast Iron: Cast iron grates are known for their ability to retain heat and create beautiful sear marks on food. They are incredibly durable and provide even cooking, but require proper seasoning and maintenance to prevent rusting.
  • High-Quality Burners: Burners made from materials like stainless steel or brass ensure longevity and consistent heat output. High-quality burners resist rust and are designed to withstand high heat, which is essential for effective grilling.

Which American Brands Are Most Highly Rated for Gas Grills?

Some of the most highly rated American brands for gas grills include:

  • Weber: Known for its iconic kettle grills, Weber also produces high-quality gas grills that are durable and efficient. Their grills often feature innovative designs, such as the GS4 grilling system, which enhances performance and ease of use.
  • Broil King: This brand is celebrated for its robust construction and powerful cooking capabilities. Broil King grills come equipped with heavy-duty components, including cast iron cooking grids, ensuring even heat distribution and exceptional grilling results.
  • Char-Broil: With a focus on accessibility and versatility, Char-Broil offers a range of gas grills suitable for various cooking needs. Their grills often incorporate advanced technology, such as TRU-Infrared cooking, which helps retain moisture and prevent flare-ups.
  • Louisiana Grills: Known for their pellet grills, Louisiana Grills also offers gas options that combine traditional grilling with innovative technology. Their products are designed for serious grillers, featuring high BTU outputs and durable construction for long-lasting performance.
  • Napoleon: A premium brand recognized for its stylish and sophisticated designs, Napoleon gas grills provide excellent cooking performance and longevity. They often include features like infrared burners and integrated rotisserie kits, appealing to both casual and serious cooks.

What Unique Innovations Do Leading Brands Offer?

Efficient Heat Management is another vital innovation, with brands designing grills that feature multiple burners and customizable heat zones. This allows for various cooking techniques, such as direct and indirect grilling, providing flexibility based on the type of food being prepared.

Eco-Friendly Options cater to a growing market of environmentally-conscious consumers, with grills that utilize sustainable materials and energy-efficient designs. These innovations reflect the brand’s commitment to sustainability while still delivering high-performance grilling solutions.

How Do Customer Reviews Rank These Brands?

The best American-made gas grills, as ranked by customer reviews, include several highly regarded brands known for their quality and performance.

  • Weber: Renowned for its durability and innovative features, Weber grills are often praised for their even heat distribution and high-quality construction. Many customers appreciate the variety of models available, catering to different needs and preferences, from compact options to larger family-sized grills.
  • Traeger: While primarily known for its wood pellet grills, Traeger also produces high-quality gas grills that boast versatility and superior flavor enhancement. Customers frequently highlight the ease of use and excellent temperature control, making it a favorite for both novice and experienced grillers.
  • Char-Broil: This brand is popular for offering affordable but durable gas grills that perform well under various cooking conditions. Customer reviews often mention their ease of assembly and efficient heating capabilities, making them an excellent choice for those seeking value without compromising on quality.
  • Broil King: Known for its exceptional performance and robust construction, Broil King grills receive high marks for their heat retention and cooking area. Customers often commend the brand for its thoughtful design features, such as easy-to-clean surfaces and ample cooking space, suitable for hosting gatherings.
  • American Outdoor Grill (AOG): AOG is celebrated for its heavy-duty grills made from high-quality materials, often appealing to serious grill enthusiasts. Customers appreciate the brand’s focus on outdoor living, with grills that provide excellent heat control and durability for long-term use.

What Advantages Come with Choosing an American Made Gas Grill?

Finally, American brands are known for their innovation, frequently introducing cutting-edge features that enhance the grilling experience. This can include advanced temperature controls, integrated technology for monitoring cooking, and unique designs that improve usability and performance.

How Do American Grills Compare to Imported Options in Quality?

Aspect American Grills Imported Grills
Material Quality Often made with high-quality stainless steel and durable components. May use lower-grade materials that can affect longevity.
Durability Designed for longevity, with warranties reflecting confidence in durability. Varies widely; some may be less robust, impacting long-term use.
Performance Typically offers superior heat retention and even cooking. Performance can be inconsistent, depending on the brand and design.
Price Generally higher due to quality materials and manufacturing standards. Often more affordable, but this can reflect lesser quality.
Warranty Length Comparison Typically come with longer warranties, often 10 years or more. Warranties may be shorter, commonly ranging from 1 to 5 years.
Customer Support and Service Often provide robust customer service and support, with parts readily available. Customer service can be limited, and parts may be harder to obtain.
Brand Reputation Many brands have a strong reputation for quality and reliability. Brand reputation can be inconsistent, with some brands lacking recognition.

What Environmental Benefits Support American Manufacturing?

Higher energy efficiency standards are vital as they not only help in reducing the energy consumed during the manufacturing process but also set a precedent for energy-conscious consumer choices, ultimately benefiting the environment.

Sustainable sourcing of materials means that manufacturers are more likely to use renewable or responsibly sourced resources, reducing the environmental degradation associated with resource extraction and promoting biodiversity.

Regulatory compliance ensures that manufacturers operate within guidelines that protect the environment, which can lead to innovations in cleaner technologies and processes that minimize pollution and waste.

Promotion of recycling and reuse is essential in American manufacturing as it encourages a circular economy, where materials are continually repurposed, thereby reducing landfill waste and conserving natural resources for future generations.

What Should You Know About Pricing for American Made Gas Grills?

When considering the pricing for American made gas grills, there are several key factors to keep in mind:

  • Material Quality: American made gas grills often use high-quality materials such as stainless steel, which can significantly affect the price. The durability and resistance to rust and corrosion make these grills a long-term investment, justifying higher upfront costs.
  • Brand Reputation: Established brands that manufacture in the U.S. typically command higher prices due to their reputation for quality and performance. These brands often offer warranties and customer support that can add value to your purchase.
  • Features and Technology: Many American made gas grills come equipped with advanced features like stainless steel burners, infrared cooking technology, and integrated temperature gauges. These added functionalities can raise the price but enhance the grilling experience.
  • Size and Cooking Area: The size of the grill and the cooking area it offers play a significant role in pricing. Larger grills with more cooking space will generally be more expensive, catering to those who frequently entertain or cook for larger groups.
  • Customization Options: Some manufacturers provide options for customizing your grill, such as additional side burners, rotisserie kits, or built-in lighting. While these options can increase the overall cost, they allow buyers to tailor the grill to their specific needs.
  • Warranty and Customer Service: The length and coverage of the warranty can also influence pricing. A grill with an extensive warranty may be priced higher, but it offers peace of mind and assurance of quality, reflecting the manufacturer’s confidence in their product.

How Much Should You Expect to Pay for Quality?

When considering the best American-made gas grill, pricing can vary significantly based on features, materials, and brand reputation.

  • Entry-Level Grills ($300 – $600): These grills typically offer basic features suitable for casual grilling enthusiasts. They often include stainless steel burners and grates, providing decent heat distribution and durability, but may lack advanced features like temperature gauges or side burners.
  • Mid-Range Grills ($600 – $1,200): Mid-range models feature better construction materials, such as thicker stainless steel and more powerful burners. These grills often come with additional features like multiple cooking zones, enhanced ignition systems, and larger cooking surfaces, making them ideal for more serious grilling.
  • High-End Grills ($1,200 and up): High-end grills are designed for avid grillers and often include premium features such as infrared burners, rotisserie kits, and advanced temperature control systems. These models usually boast superior craftsmanship, with heavy-duty components and a longer warranty, ensuring longevity and exceptional cooking performance.
  • Custom and Artisan Grills ($2,500 and up): Custom grills allow for personalized designs and features tailored to specific cooking needs. These grills are often made from the highest-quality materials and can include unique features like built-in smokers or customized cabinetry, appealing to those who want a standout grilling experience.

Are There Affordable Yet High-Quality Options Available?

There are several affordable yet high-quality American-made gas grills available in the market.

  • Weber Spirit II E-310: The Weber Spirit II E-310 is a popular choice for its balance of affordability and quality, featuring a durable build and excellent performance.
  • Char-Broil Performance 4-Burner: This grill offers ample cooking space and a reliable stainless steel construction, making it a great option for those who want both functionality and value.
  • Broil King Signet 320: Known for its powerful burners and even heat distribution, the Broil King Signet 320 provides a professional grilling experience at a reasonable price point.
  • American Gourmet 463773717: This grill is designed with budget-conscious consumers in mind, offering solid features like multiple burners and a porcelain-coated cooking surface for easy maintenance.
  • Napoleon Rogue 425: The Napoleon Rogue 425 combines affordability with premium features, including high-quality stainless steel construction and versatile cooking options.

The Weber Spirit II E-310 features three burners and a compact design, making it perfect for smaller patios while providing enough cooking area for family meals. Its GS4 grilling system enhances the cooking experience with reliable ignition and grease management.

The Char-Broil Performance 4-Burner is designed with convenience in mind, boasting a side burner for additional cooking versatility and a large cooking area that accommodates multiple dishes at once. Its reliable construction ensures that it withstands the elements.

The Broil King Signet 320 stands out for its heavy-duty cast iron grates that retain heat well, providing perfect sear marks on your food. Its dual-tube burners allow for precise temperature control, making it suitable for both direct and indirect cooking.

The American Gourmet 463773717 offers a straightforward design that appeals to first-time grillers, with easy assembly and operation. Its affordability does not compromise quality, as it features a durable cooking surface and multiple burners for versatile grilling options.

The Napoleon Rogue 425 enhances the grilling experience with features like a built-in ignition system and a warming rack. Its stainless steel construction not only adds durability but also gives it a sleek, modern look that fits well in any outdoor setting.

What Maintenance Practices Extend the Life of Your Gas Grill?

Several maintenance practices can significantly extend the life of your gas grill.

  • Regular Cleaning: Keeping your grill clean is essential to prevent grease buildup and rust. After each use, scrape the grates and clean the burners to ensure optimal performance and flavor.
  • Covering the Grill: Using a grill cover protects against weather elements, dust, and debris. A good quality cover can help prevent rust and fading, prolonging the lifespan of the grill components.
  • Inspecting Gas Connections: Regularly checking the gas lines and connections for leaks is crucial for safety and efficiency. This practice not only ensures a safe grilling experience but also helps maintain consistent gas flow for better cooking results.
  • Replacing Worn Parts: Over time, components such as burners, grates, and igniters may wear out. Replacing these parts promptly ensures that your grill operates effectively and safely, preventing further damage.
  • Seasoning the Grates: Seasoning your grill grates helps create a non-stick surface and protects against rust. Applying a thin layer of cooking oil after cleaning can enhance the longevity and performance of the grates.
  • Checking for Insect Nests: Insects can build nests in the gas lines or burners, which can obstruct gas flow. Regularly inspecting these areas can prevent blockages and ensure your grill operates smoothly.
  • Storing Properly: If not in use for an extended period, storing your gas grill in a dry, sheltered location can protect it from the elements. This reduces the risk of corrosion and damage from harsh weather conditions.

How Often Should You Perform Maintenance?

Regular maintenance is crucial for ensuring the longevity and optimal performance of your American-made gas grill. Perform the following maintenance tasks at specific intervals to keep your grill in top condition:

  • After Each Use: Clean the grates with a wire brush to remove food particles. Empty the grease tray and wipe down exterior surfaces.

  • Monthly: Inspect the burners for blockages or corrosion. Check the hose for cracks or leaks by applying a soapy water solution; bubbling indicates a leak. Clean the flavorizer bars and heat shields to prevent flare-ups.

  • Seasonally: Deep clean the entire grill, including disassembling parts to clean hard-to-reach areas. Check and replace any worn-out components, such as the igniter or burner tubes.

  • Annually: Conduct a thorough inspection of the grill’s structure, including the frame and legs, for rust or damage. Consider having a professional service the grill to address any complex issues or to provide a complete tune-up.

Keeping a consistent maintenance schedule will enhance your grilling experience while prolonging the life of your grill, making it a worthwhile investment for enthusiasts.

What Essential Tips Help Keep Your Grill in Top Condition?

To maintain your grill in top condition, consider these essential tips:

  • Regular Cleaning: Keeping your grill clean is vital for its longevity and performance. After each use, scrape the grates to remove food residues, and periodically perform a deep clean by removing and washing the grates and other components with soap and water.
  • Check and Replace Parts: Regularly inspect parts such as burners, hoses, and igniters for wear and tear. If you notice any rust or damage, replace these parts promptly to ensure your grill operates safely and efficiently.
  • Protect from the Elements: Weather can be harsh on grills, so using a grill cover when not in use can prevent rust and corrosion. Additionally, store your grill in a sheltered location to minimize exposure to rain, snow, and extreme temperatures.
  • Maintain Proper Fuel Levels: Always ensure that your gas supply is sufficient before grilling. Regularly check the propane tank or natural gas line for leaks or damage, and replace or repair as needed to ensure safe and efficient operation.
  • Season the Grates: To prevent food from sticking and to enhance flavor, season your grates with oil before cooking. This practice not only improves the grilling experience but also helps to protect the grates from rust.
  • Calibrate Temperature Settings: Ensuring that your grill’s temperature settings are accurate is crucial for cooking food properly. Use an oven thermometer to check the actual temperatures and adjust the burners as necessary for optimal grilling results.
  • Perform Seasonal Maintenance: Before and after grilling seasons, conduct a thorough check-up of your grill. This includes cleaning, checking for gas leaks, and ensuring all parts are functioning, which helps extend the life of your grill.
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