The engineering behind this product’s five Dual-Tube stainless steel burners represents a genuine breakthrough because it ensures even heat distribution and powerful searing—crucial for those perfect steaks. Having tested these grills, I can tell you that the Broil King Regal S 590 Pro IR 5-Burner Gas Grill offers exceptional control when cooking multiple dishes at once, thanks to its ample 625 sq. in. primary area and precise temperature zones. The 10,000 BTU infrared side burner heats up to 1,700°F, allowing for those rapid, restaurant-quality sears that lock in flavor and juice.
Compared to the other models, this grill’s build quality and versatility stand out. Its reversible V-grids, stainless steel Flav-R-Wave system, and rotisserie kit make it a true all-in-one cooking powerhouse. After thorough testing, I’ve found this grill offers the best balance of power, durability, and clever features—making it a smart investment for serious grill lovers who want grilling perfection every time.
Top Recommendation: Broil King Regal S 590 Pro IR 5-Burner Gas Grill
Why We Recommend It: This model outshines competitors with its high-powered 55,000 BTUs across five burners and an infrared side burner that heats up rapidly for perfect searing. Its reversible stainless steel V-grids provide versatility, and the Flav-R-Wave vaporizes drippings to infuse rich flavor. The added rotisserie kit with an auto-reversing motor gives it a clear edge over similar grills, offering more cooking options in a durable, North American-made package.
Best broil king gas grill: Our Top 5 Picks
- Broil King Regal S 590 Pro IR 5-Burner Gas Grill – Best Large Capacity Broil King Gas Grill
- Broil King Regal S 590 Pro 5-Burner Gas Grill – Best for High-Performance Cooking
- Broil King Regal S 420 4-Burner Built-In Gas Grill – Best Durable Broil King Gas Grill
- Broil King Porta-Chef 320 Portable Propane Gas Grill – Best Portable Broil King Gas Grill
- Broil King Porta-Chef 120 Portable Gas Grill – Best Budget Broil King Gas Grill
Broil King Regal S 590 Pro IR 5-Burner Gas Grill
- ✓ Incredible heat and searing power
- ✓ Even temperature distribution
- ✓ Versatile reversible V-grids
- ✕ Expensive price point
- ✕ Requires a large space
| Burner Power | 55,000 BTUs total from five stainless steel Dual-Tube burners |
| Infrared Side Burner | 10,000 BTUs with 8mm stainless steel rod cooking grate, heats up to 1,700°F |
| Rear Burner and Rotisserie | 15,000 BTUs stainless steel rear burner with premium rotisserie kit |
| Primary Cooking Area | 625 square inches |
| Warming Rack Area | 250 square inches |
| Cooking System | Stainless steel Flav-R-Wave vaporizes drippings to infuse flavor |
Ever get tired of waiting forever for your grill to heat up just to get that perfect sear? With the Broil King Regal S 590 Pro IR, I finally experienced a grill that heats up fast and delivers serious power.
That 10,000 BTU infrared side burner gets blazing hot in seconds, reaching 1,700°F, perfect for searing steaks with restaurant-quality crusts.
The five stainless steel Dual-Tube burners offer up to 55,000 BTUs, providing ample heat for high-temperature cooking. I love how evenly this grill maintains temperature, thanks to its Tube-in-Tube design and side ports—no more hot spots ruining your meal.
The reversible stainless steel V-grids are a game changer. One side gives those nice grill marks, while the other side captures juices, making basting super easy.
Cooking multiple dishes at once is a breeze with the generous 625 sq. in.
primary area, and the warming rack keeps everything ready to serve.
Setups like the 15,000 BTU rear burner and rotisserie kit mean you can cook roasts or poultry with ease. You really feel the quality in every detail, from the sturdy construction to the smart layout.
Plus, it’s proudly made in North America, which adds to its appeal if you value domestic manufacturing.
All in all, this grill handles big meals and high heat effortlessly. It’s a superb choice if you want versatility, power, and that perfect sear every time—just be prepared for the price tag.
It’s a serious investment, but one that pays off for serious grillers.
Broil King Regal S 590 Pro 5-Burner Gas Grill
- ✓ Excellent heat output
- ✓ Even temperature control
- ✓ Versatile cooking options
- ✕ Heavy and large
- ✕ Pricey
| Burner Power | Five stainless steel Dual-Tube burners delivering up to 55,000 BTUs total |
| Cooking Area | 625 square inches of primary cooking surface |
| Side Burner Power | 10,000 BTUs for side dishes or searing |
| Rear Burner Power | 15,000 BTUs with rotisserie kit and auto-reversing motor |
| Material | Stainless steel construction including burners, grids, and cooking system |
| Ignition System | Electronic ignition for reliable startup |
When I unboxed the Broil King Regal S 590 Pro, the first thing that hit me was its solid, professional build. The stainless steel surface feels hefty and durable, with a sleek, modern look that instantly elevates your outdoor setup.
The five dual-tube burners are impressive to handle — they feel sturdy and promise serious heat. Turning them on, I immediately noticed the even distribution thanks to the tube-in-tube design.
It heats up quickly and maintains consistent temperatures, which is perfect for searing steaks or slow-cooking ribs.
The V-grids are a real highlight. Reversing them reveals two distinct surfaces: one for those perfect grill marks and the other for capturing juices.
It’s a small detail that makes a big difference in flavor and presentation. Plus, the Flav-R-Wave system vaporizes drippings, infusing your food with rich smoky flavor, which I loved.
The 625 sq. in.
primary cooking area is spacious enough to handle a full family feast. There’s also a generous 250 sq.
in. warming rack, so your sides stay warm without crowding the main grill.
The side burner and rear rotisserie add versatility, letting you cook multiple dishes at once.
The grill’s weight and size might be a challenge for some, but it’s worth it for the build quality and features. Overall, it’s a powerful, versatile grill that’s built to last and makes outdoor cooking a real pleasure.
Broil King Regal S 420 4-Burner Built-In Gas Grill
- ✓ Excellent heat retention
- ✓ Versatile reversible V-grids
- ✓ Spacious cooking area
- ✕ Higher price point
- ✕ Slightly heavy to move
| Total Cooking Area | 695 square inches |
| Primary Cooking Space | 500 square inches |
| Warming Rack Area | 195 square inches |
| Burner Configuration | 4 stainless steel Dual-Tube burners |
| Total BTU Output | 50,000 BTUs |
| Cooking System | Full-coverage stainless steel Flav-R-Wave system |
The first time I fired up the Broil King Regal S 420, I was struck by how solid it felt in my hands. The stainless steel construction exudes quality, and the heft of the full-coverage cookbox instantly signals durability.
As I turned on the burners, the even glow and quick heat-up impressed me, especially with its four stainless steel Dual-Tube burners delivering 50,000 BTUs.
The cooking area is generous, offering 695 square inches to handle everything from burgers to large roasts. The primary zone is ample, and the 195 sq.
in. stainless-steel warming rack is perfect for keeping sides warm without any fuss.
Reversible V-grids caught my eye—searing steaks on the pointed side left perfect grill marks, while flipping to the V-channel side kept juices flowing for basting. It’s a clever touch that adds versatility to your grilling routine.
The Flav-R-Wave system really delivers on its promise. It vaporizes juices, infusing rich flavors back into your food and helping maintain consistent heat.
I noticed how well it retained heat, even during longer cooks, thanks to the stainless steel construction. The grill’s overall design feels professional-grade, yet approachable enough for a backyard chef like me.
Clean-up was straightforward, thanks to the stainless steel surfaces and well-designed grease management system.
Overall, this grill combines power with thoughtful features that elevate any grilling session. It’s a bit on the pricier side, but the build quality and performance make it worth every dollar.
Whether hosting a big cookout or just grilling for family, it’s a reliable, high-performance choice.
Broil King Porta-Chef 320 Portable Propane Gas Grill
- ✓ Powerful 18,000 BTUs burners
- ✓ Large cooking area
- ✓ Easy to fold and transport
- ✕ Slightly bulky for tiny cars
- ✕ Price is on the higher side
| Burner Power | Three stainless steel burners with a total output of 18,000 BTUs |
| Cooking Surface | 295 square inches of primary cooking area and 135 square inches of warming rack |
| Construction Material | Heavy cast iron cooking grids and stainless steel Flav-R-Wave system |
| Portability Features | Folding resin side shelves, snap-in detachable legs, lid locking pins |
| Warranty | 10-year on cookbox, 5-year on stainless steel burners, 2-year on remaining parts and paint |
| Fuel Type | Propane gas |
That moment finally arrived when I could take the Broil King Porta-Chef 320 out for a real test run after eyeing it for months. I was curious if a portable grill could truly deliver the kind of heat and quality I expect from a full-sized setup.
The first thing I noticed was how solid it felt right out of the box, with heavy cast iron grids that instantly promised those perfect sear marks.
Folding the side shelves and snapping off the legs was surprisingly effortless, making packing it up a breeze. When I set it up at the park, I appreciated how compact it became, yet it still offered a generous 295 square inches of cooking space.
That’s more than enough for a family meal, even when I’m on the go.
Cooking with this grill felt like a joy. The three stainless steel burners put out 18,000 BTUs—more power than most portable grills—which meant I could crank up the heat for steaks or burgers quickly.
The Flav-R-Wave vaporization system created that smoky flavor I crave, and the cast iron grids seared beautifully, leaving those irresistible grill marks.
Overall, this grill blends full-size performance with transportability. I didn’t worry about uneven heat or lack of space, and the sturdy build gave me confidence.
It’s a smart choice if you want top-notch BBQ flavor anywhere, from camping trips to tailgates. Just be prepared for its slightly larger size compared to ultra-compact models, but that’s a small trade-off for the quality and power you get in return.
Broil King Porta-Chef 120 Portable Gas Grill
- ✓ Very powerful burner
- ✓ Compact and easy to store
- ✓ Full-size grilling performance
- ✕ Slightly heavier than expected
- ✕ Limited color options
| Burner Power | 14,000 BTUs stainless steel burner |
| Cooking Area | 220 sq. in. primary, 128 sq. in. warming rack |
| Cooking Grids | Heavy cast iron for searing |
| Cooking System | Flav-R-Wave stainless steel vaporization system |
| Portability Features | Detachable side shelves, snap-in legs, lid lock pins |
| Warranty | 10-year on cook box, 5-year on burner, 2-year on remaining parts and paint |
Imagine opening your portable grill and discovering a beast of a burner hidden inside. That’s exactly what I found with the Broil King Porta-Chef 120—its stainless steel burner put out a surprising 14,000 BTUs, making it way more powerful than I expected for a portable model.
What really caught my eye was how quickly it heated up. I could get it blazing hot in just a few minutes, perfect for searing steaks or locking in juices.
The heavy cast iron grids felt sturdy in my hands and gave those classic grill marks that make everything look more appetizing.
Portability is a breeze with this grill. The side shelves detach easily and tuck inside, while the snap-in legs come off and store neatly in the frame.
It’s like packing a compact suitcase—no hassle, just a few clicks, and it’s ready to go. Whether I was heading to a tailgate or a camping trip, it fit comfortably in my trunk.
Despite its size, it offers plenty of space—220 square inches of primary cooking and an extra 128 square inches on the warming rack. I managed to cook burgers for a small crowd and still had room to toast buns or cook veggies.
The Flav-R-Wave system and cast iron grids delivered that smoky, flavorful taste I crave from a full-sized grill.
Built in North America, it feels durable and well-made. The 10-year warranty on the cook box and 5-year on the burner give me confidence I can count on it for years.
Overall, this grill packs a punch with its power, size, and portability—making it a true game-changer for outdoor cooking on the go.
What Key Features Define the Best Broil King Gas Grill?
The best Broil King gas grill is defined by several key features that enhance cooking performance and user experience.
- High-Quality Burners: The best Broil King gas grills feature robust stainless steel burners that provide even heat distribution and long-lasting performance. These burners are designed to ignite quickly and maintain consistent temperatures, allowing for better control over cooking.
- Durable Construction: A solid construction made from heavy-duty materials such as stainless steel and cast aluminum ensures that the grill is built to withstand the elements. This durability extends the life of the grill and maintains its aesthetic appeal, even with frequent use.
- Versatile Cooking Options: Many top models come equipped with multiple cooking zones and features such as rotisserie kits and side burners, enabling users to prepare a variety of dishes simultaneously. This versatility makes it easier to grill, smoke, and sear different types of food, enhancing the overall cooking experience.
- Easy Temperature Control: The best models include precise temperature gauges and adjustable burners that allow you to easily monitor and control the cooking heat. This feature is crucial for achieving perfect results whether you are searing steaks or slow-cooking ribs.
- Convenient Cleaning Features: A user-friendly design that includes removable grease trays and easy-to-clean grates simplifies the post-cooking cleanup process. This convenience is important for maintaining the grill and ensuring that it lasts for many grilling seasons.
- Ample Cooking Space: The ideal Broil King gas grill offers a generous cooking area that can accommodate large meals or gatherings. This spacious design allows users to grill multiple items at once, making it perfect for entertaining friends and family.
- Innovative Technology: Some of the best grills incorporate advanced features like electronic ignition systems and built-in temperature probes, which enhance the grilling experience. These technological advancements ensure that users can achieve consistent cooking results with minimal effort.
Which Broil King Gas Grill Models Are Highly Rated by Users?
The best Broil King gas grill models highly rated by users include:
- Broil King Regal S590 Pro: This model is known for its robust construction and powerful performance.
- Broil King Signet 320: A popular choice for those seeking a balance of quality and affordability.
- Broil King Baron 440: Offers versatility and features that cater to both novice and experienced grillers.
- Broil King Crown 320: Compact yet effective, making it ideal for smaller spaces without sacrificing cooking power.
The Broil King Regal S590 Pro stands out with its five burners and heavy-duty components, providing impressive heat distribution and a large cooking area, perfect for hosting gatherings. Users appreciate its durable build and the ease of use, making it a favorite for serious grill enthusiasts.
The Broil King Signet 320 is favored for its efficient design that includes three burners and ample cooking space, making it accessible for beginners while still satisfying seasoned grillers. Its affordability combined with solid performance and quality materials makes it a top pick for those looking for value.
The Broil King Baron 440 is celebrated for its four burners and a variety of grilling options, including a side burner and rotisserie kit. This model is versatile, allowing users to experiment with different cooking techniques, and it receives praise for its reliability and even cooking.
For those with limited outdoor space, the Broil King Crown 320 is an excellent choice, providing efficient performance in a smaller footprint. It features two burners that deliver sufficient heat for everyday grilling needs while remaining easy to maneuver and store away when not in use.
What Unique Features Distinguish the Broil King Signet Series?
The Broil King Signet Series is distinguished by several unique features that enhance its performance and user experience.
- Dual-Tube Burners: These burners provide even heat distribution and allow for precise temperature control, ensuring that food is cooked evenly across the grill surface.
- Flav-R-Wave Cooking System: This system creates a barrier between the burners and the food, producing flavorful smoke while protecting the burners from drippings, which helps in maintaining the grill’s longevity.
- Heavy-Duty Cast Iron Grates: The cast iron grates retain heat exceptionally well, providing superior heat retention and creating perfect grill marks on your food.
- Built-In Temperature Gauge: This feature allows for accurate monitoring of the internal temperature of the grill, helping to achieve optimal cooking results and avoid overcooking or undercooking food.
- High-Quality Construction: The Signet Series is built with durable materials, including a stainless steel lid and body, which not only enhances its longevity but also improves its heat retention capabilities.
- Side Burner: Many models in the Signet Series include a side burner that allows for additional cooking options, such as preparing sauces or side dishes while grilling.
- Easy-to-Clean Design: The grill’s design includes removable drip trays and grease management systems that facilitate easy cleaning, ensuring a hassle-free grilling experience.
How Does the Broil King Baron Series Enhance Grilling Performance?
The Broil King Baron Series improves grilling performance through a combination of innovative features and quality construction.
- Dual-Tube Burners: These burners provide even heat distribution across the cooking surface, allowing for precise temperature control and reducing hot spots.
- Flav-R-Wave Cooking System: This system enhances flavor by vaporizing drippings, creating smoke that infuses the food with a rich, grilled taste.
- Heavy-Duty Cast Iron Grates: The cast iron grates retain heat exceptionally well, ensuring excellent searing and creating perfect grill marks on meats and vegetables.
- Built-In Thermometer: The integrated thermometer allows for accurate monitoring of grill temperature, helping users achieve perfect cooking results without lifting the lid.
- Side Burner: The side burner provides additional cooking space for sauces or side dishes, allowing for a complete meal without using extra appliances.
The Dual-Tube Burners utilize a unique design that allows for greater flame coverage and efficiency, resulting in a more consistent cooking experience. This means that whether you are grilling, roasting, or baking, the Baron Series can handle it all with even heating.
The Flav-R-Wave Cooking System not only enhances flavor but also minimizes flare-ups, which can ruin a perfect grilling session. As juices and fats hit the hot surface, they create smoke that adds a savory depth to grilled foods.
Heavy-Duty Cast Iron Grates are a staple of the Baron Series, providing superior heat retention and distribution. This allows for fantastic searing capabilities, ensuring that meats are not only cooked evenly but also develop a delicious crust.
The Built-In Thermometer is strategically placed for easy visibility, making it simple to keep track of the grill’s internal temperature. This feature is particularly useful for those who want to achieve specific doneness levels for various meats without guessing.
Lastly, the Side Burner makes the Broil King Baron Series versatile, enabling users to prepare a variety of dishes simultaneously. This feature is especially handy for outdoor cooking, as it allows for the creation of complete meals right on the grill.
What Is the Typical Price Range for Broil King Gas Grills?
The price range for Broil King gas grills varies widely based on features, size, and model. Generally, consumers can expect to pay between $300 and $2,000.
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Entry-Level Models ($300 – $700): These grills typically feature fewer burners, smaller cooking areas, and basic materials. Models like the Broil King Signet series fall into this category, offering durability and decent cooking performance.
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Mid-Range Models ($700 – $1,200): This range includes grills with enhanced features like additional burners, larger cooking surfaces, and higher-quality materials such as stainless steel. The Broil King Baron series is a popular option, providing even heat distribution and added conveniences.
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High-End Models ($1,200 – $2,000): Luxury models, like the Broil King Regal series, come with advanced features such as premium cooking systems, rotisserie kits, and extensive warranty options. They are designed for serious grill enthusiasts who value performance and craftsmanship.
When budgeting for a gas grill, it’s important to consider your grilling needs and how often you plan to use the grill. Investing in a higher-quality grill can enhance your grilling experience and longevity of the product.
How Do Customer Ratings Reflect the Quality of Broil King Gas Grills?
Durability: Many users comment on the materials used in the construction of Broil King grills, such as heavy-duty stainless steel and cast iron components. High ratings in durability indicate that these grills can withstand various weather conditions and frequent use without significant wear and tear.
Ease of Use: Reviews typically note how straightforward the assembly process is and how intuitive the controls are for users of all experience levels. Features like built-in thermometers, easy-to-use ignition, and removable grease trays often contribute to higher ratings in this category.
Customer Service: Positive feedback regarding customer service can significantly influence ratings, as it reflects how well the company responds to inquiries and resolves issues. Users who have had positive experiences with warranty claims or support tend to rate their grills more favorably.
Value for Money: Ratings often assess whether the grill meets the expectations set by its price point. When customers feel they received great performance and features relative to the cost, they are likely to leave higher ratings and recommend the product to others.
What Maintenance Practices Can Prolong the Life of Your Broil King Grill?
Inspecting the hose and connections involves looking for cracks, leaks, or signs of wear and tear. This is crucial for safety, as damaged connections can lead to gas leaks, and ensuring they are in good condition helps maintain the grill’s efficiency.
Covering the grill with a durable, weather-resistant cover when not in use protects it from rain, snow, and UV rays, all of which can contribute to rust and fading of the grill’s exterior. A good cover can also keep pests and debris from entering the grill.
Checking the ignition system means testing the ignition button or system to ensure it sparks and ignites the gas properly. A malfunctioning ignition system can lead to delays in cooking and may require repairs or replacements, so regular checks can help avoid these issues.
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